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ASQ CQI Exam Syllabus Topics:

SectionWeightObjectives
Topic 1: Quality Assurance22%- Quality Audits and Documentation
  • 1. Record keeping and traceability
  • 2. Document control
  • 3. Audit types (internal, external, product, process)
- Quality Basics
  • 1. Cost of quality (prevention, appraisal, failure)
  • 2. Quality management systems (ISO 9001 overview)
  • 3. Customer-supplier relations
- Root Cause Analysis and Corrective Action
  • 1. Corrective and Preventive Actions (CAPA)
  • 2. Nonconforming product control
  • 3. Material Review Board (MRB)
  • 4. 5 Whys, Fishbone diagrams
- Statistical Process Control (SPC)
  • 1. Process capability (Cp, Cpk)
  • 2. Control charts (X-bar, R, p, c charts)
  • 3. Variables and attributes data
Topic 2: Metrology26%- Calibration
  • 1. Calibration systems and schedules
  • 2. Traceability to national standards (NIST)
  • 3. Out-of-calibration procedures
- Common Measurement Tools
  • 1. Height gauges
  • 2. Gauge blocks
  • 3. Pin gauges, thread gauges, ring gauges
  • 4. Dial indicators
  • 5. Calipers (dial, digital, vernier)
  • 6. Micrometers (outside, inside, depth)
- Measurement Techniques
  • 1. Surface finish measurement
  • 2. Angular measurement
  • 3. Gauge R&R (Repeatability and Reproducibility)
  • 4. Thread measurement
  • 5. Linear and dimensional measurement
- Special Measurement Equipment
  • 1. Hardness testers
  • 2. Surface plates and height standards
  • 3. Optical comparators (shadow graphs)
  • 4. Thread measuring wires
  • 5. Coordinate Measuring Machines (CMM)
Topic 3: Technical Mathematics19%- Measurement Systems
  • 1. Metric (SI) and Imperial (U.S. Customary) units
  • 2. Unit conversions
- Geometry
  • 1. Area, volume, and perimeter calculations
  • 2. Coordinate systems (polar, Cartesian)
  • 3. Properties of circles, angles, and triangles
- Trigonometry
  • 1. Pythagorean theorem
  • 2. Right triangle solutions
  • 3. Trigonometric functions (sine, cosine, tangent)
- Basic Shop Math
  • 1. Fractions, decimals, and percentages
  • 2. Arithmetic operations (addition, subtraction, multiplication, division)
  • 3. Order of operations
- Algebra
  • 1. Linear equations
  • 2. Transposition of formulas
  • 3. Ratio and proportion
Topic 4: Inspection and Test33%- Sampling
  • 1. AQL (Acceptable Quality Level)
  • 2. OC curves
  • 3. Sampling concepts (lot, sample size)
  • 4. Sampling plans (ANSI/ASQ Z1.4, Z1.9)
- Blueprint Reading
  • 1. Symbols and abbreviations
  • 2. Drawing types and views
  • 3. Dimensioning and tolerancing (GD&T basics)
  • 4. Material and finish specifications
- Inspection Planning and Processes
  • 1. In-Process Inspection (IPI)
  • 2. Final Inspection
  • 3. First Article Inspection (FAI)
  • 4. Receiving Inspection
- Nondestructive Testing (NDT)
  • 1. Liquid penetrant testing
  • 2. Visual inspection
  • 3. Magnetic particle testing

ASQ Certified Quality Inspector Sample Questions:

Question 1

Which of the following is a graph used to determine the probability of accepting lots as a function of the quality level of lots or processes when using various sampling plans?
Response:

A. Control chart
B. Operating characteristic curve
C. Latin square
D. Pareto chart


Question 2

Which of the following is best described as a piece of electronic test equipment that allows signals of voltage to be displayed as a two-dimensional graph?
Response:

A. Ultrasonic
B. Oscilloscope
C. Multimeter
D. Pyrometer


Question 3

When a control chart is used on a new process, capability can be assessed at which of the following times?
Response:

A. After the first ten points are plotted
B. After the process is shown to be in control
C. When the plotted points hug the centerline
D. Before the chart is first started


Question 4

If the capability index (Cp) of a process is less than 1.00, this generally means:
Response:

A. Either one, or both control limits are outside the tolerance limits
B. The process average is less than the control limits
C. The process is not in statistical control
D. Either one, or both tolerance limits are outside the control limits


Question 5

The Quality Tool that consists of a list of items together with the frequency of occurrence is called:
Response:

A. Check Sheets
B. Cause and Effect Diagrams
C. Pareto Analysis
D. Affinity Diagrams


Solutions:

Question 1
Answer: B
Question 2
Answer: B
Question 3
Answer: B
Question 4
Answer: A
Question 5
Answer: A

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